Deacro Industries Ltd.

Deacro Industries Ltd.

Deacro is a leader in the development, manufacture, and service
of quality high performance slitting and rewinding machines. We
strive to provide the converting industry with innovative design
solutions to handle today's complex web constructions.

Deacro's new manufacturing facility provides a working
environment geared to quality control and optimized service. Our
computer-integrated manufacturing 'CIM' facility provides a
'state-of-the-art' manufacturing environment, from design, to
parts production, to final assembly.

Our engineering staff's primary goal is to design ergonomic
machines that operators find easy to use, and maintenance
personnel to find easy to maintain. Our dedication to customer
service goes beyond successful installation and commissioning at
the customer's plant, to follow-up after sales training an
support by qualified technicians.

We believe that our prosperity is directly related to your
success. That's why, in all aspects of our operation, every
effort is made to achieve nothing less than your total
satisfaction.

For over 15 years Deacro Industries has been a leader in the
design and manufacture of quality high- performance slitting and
rewinding machines. We strive to provide the converting industry
with innovative design concepts to handle today's complex
laminates and thin gauge webs.

Worldwide demand for Deacro's industry leading slitters,
rewinders and roll handling systems has lead the company to
rapid expansion. Our brand new state-of-the-art 50,000 square
foot facility is located approximately 15 minutes from the
Toronto airport.

Deacro's recent move to its new manufacturing facility provides
a working environment geared to quality control and optimized
service. Our computer- integrate-manufacturing 'CIM' facility
provides a state-of-the-art manufacturing environment, from
design, to parts production, to final assembly. Deacro's
complete control throughout the manufacturing process offers the
converting industry design solutions in an unprecedented 'Time
to Market'.

Company Details

Year Established: 1982

Total Sales ($CDN): $500,000 - $1,000,000

Number of Employees: 35

Company Information

Wilma De Boer
Title: Human Resources
Telephone: (905) 564-6566
Email: Click Here

Ed De Boer
Title: President
Area of Responsibility: Management Executive

Products

Slitting Machy/Equip, Film

Packaging Machy, Industrial, Nes

Da210a - Roll Handling System
The DA210A roll handling system is designed to be used in conjunction with a conveyor system. When used with a roll stripping system the roll unloading process becomes fully automatic. The sequence begins by placing the rolls onto the DA210's indexable mandrels (automatically or manually). The unit then sequentially lifts to its full height, indexes the rolls to 90 degrees and lowers the rolls to the conveyor. The rolls are conveyed off of both mandrels independently with a conveyor interlocked sequence.

Da220 - Roll Handling & Palletizing System
Never before have converters had the flexibility in one system to pneumatically remove rolls from the slitter, then restart the slitter while product rolls are on the receiving station, and manipulate rolls from the receiving station to the required position for packaging or palletizing, The system is the DA220. The perfect complement to maximizing productivity for virtually any slitting operation. The system is capable of: 1. Stripping rewind shafts (with optional roll strippers) 2. Receiving finished rolls from the slitter onto the receiving station. 3. Manipulating rolls as required (possible for weighing, inspection or packaging) 4. Palletizing rolls as required for shipping (rolls can be placed on their diameters or upended.) The complete system maximizes slitting efficiency, and minimizes operator fatigue, freeing up resources. The DA220's solid, sturdy design is the reliable and safe solution to avoiding roll-handling stress. This package can be retrofitted to existing Deacro slitters or your current in-house slitters.

Model Da400 - Reversible Salvage Rewinder
Deacro's model DA400 offers the printed web converter an affordable and reliable salvage rewinder. This machine is particularly well suited to printed web converters in that the print direction can be maintained without removing the roll. Conventional single direction rewinders often require running the roll through twice in order to orient the print direction. The DA400's reversible feature can reduce rewinding time from 50 - 90%. A position regulated dancer compensates for roll inertia providing light web tension for extensible films. A user selectable dance bypass mode can also be used for heavier web constructions. Web guiding is provided by a servo-actuated pivot steering guide. Infrared or ultrasonic edge sensors are provide depending on material type. The unit locks out on reverse since web steering is unidirectional. A splice table is built into the web guide to provide an ergonomic centralized location for web splicing. STANDARD FEATURES - reversible winding - microprocessor controlled - data base management - all electric DC drive system - auto tension control - web dancer control - software configurable - servo actuated web guide - web splice table - pneumatic web clamping - lay-on rider rollers - uniform roll density OPTIONAL FEATURES - hydraulic roll handling - razor/shear slitting - trim removal ROLL HANDLING DEVICE - in applications where large rolls must be rewound a roll lifting arm can be provided, which is centrally located in the machine and can be swung around to unload and unload a roll in both the unwind and rewind position - operator controls consist of a single toggle switch located to its maximum lift capacity of 350 lbs. - the arm conveniently parks into the baser of the machine when not in use.

Da402 - Reversible Rewinder Series
Deacro's model DA402 offers the printed web converter an affordable and reliable salvage rewinder. This machine is particularly well suited to printed web converters in that the print direction can be maintained without removing the roll. Conventional single direction rewinders often require running the roll through twice in order to orientate the print direction. The DA402's reversible feature can reduce rewinding time fro 50-90%. A position regulated dancer compensates for roll inertia providing light web tension for extensible films. Web guiding is provided by a servo-actuated high speed side-lay system. Infrared or ultrasonic edge sensors are provided depending on material type. The web guide correct roll profile in the left to right direction and locks out tin reverse. Pneumatic clamping splice table is provided in an ergonomic centralized location for web inspection and splicing. The DA402 is equipped with Deacro's microprocessor-controller interfaced with a touch screen. The microprocessor is capable of storing and recalling set-ups for repeat critical tension appplications. The touch screen displays and edits all pertinent running parameters and provides full control diagnostics. STANDARD FEATURES - reversible winding - microprocessor controlled - data base management - all electric AC Flux-Vector drive system - servo actuated web guide - web dancer control - software configurable - web splice table - pneumatic web clamping - lay-on rider rollers - uniform roll density ROLL HANDLING DEVICE - in applications were large rolls mus be rewound, a roll lifting arm can be provided which is centrally located in the machine and can be swung around and rewind position. - operator controls consist of a single toggle switch located on the lifting arm. - the unit slides easily on a linear bearing system even when loaded to its maximum lift capacity of 350 lbs. - the arm conveniently parks into the base of the machine when not in use. VISUAL INSPECTION - stroboscope with adjustable flash intensity is synchronized to web speed by sensors reading 'eye-spot' or matrix gap. - offers excellent coverage of the inspection/splice area (20' lamp width). - high flash intensity provides good visibility for inspection and long repeat lengths

Model Da503 - Adhesive Tape Slitter
Dacro's model DA503 is designed for the medical and specialty tape converter. Its narrow web design provides precision tension and roll profile control.

Models Da650 & Da680 - Cantilevered Center Winders
Deacro's DA650 & DA680 are the most popular in its center winder line. These machines are controlled by a microprocessor capable of storing and recalling machine set-ups by file name. Repeatability of running parameters provides precise process control. Its ergonomic design allows operator comfort an conveniences, common to all Dacro machines. Its cantilevered rewind mandrels, combined with camlock tooling, reduce operator fatigue and set-up time. With options of razor, shear, or score slitting, and optional rewind tooling tension ranges, these models will handle today's extensible films. Combining these unique capabilities and ergonomics results in increased productivity and quality. DIFFERENTIAL REWIND/LAY-ON ROLLERS - differential rewind system provides uniform roll density regardless of caliper variation - programable overspeed control provides constant 'slip' speed via ultrasonic roll measuring sensors - individual pneumatic lay-on rollers provide constant contact with the building roll to prevent trapped air between film layers, eliminating side shift and weaving. CAMLOCK TOOLING - 'camlocks' provide unmatched set-up and roll removal speeds - twist in one direction to lock the core and in the opposite direction to unlock the finished roll - needle roller design allows easy unlocking even with large diameter rolls - multiple camlock core engagement can be used to multiply web tension CANTILEVERED SYSTEM - cantilevered rewind mandrels are held by pneumatic positioning and locking arms - offers fast cor set-up and roll removal without the need for overhead hoists - designed for easy operation by one person with quick change-over - safety interlocks prevent the machine from running until arms are in place.

Model Da900 - Lift-out Mandrel Simplex Center Winders
The DA900 is primarily a simplex 'Locked core' slitter/rewinder. Its large 50' diameter rewind capacity makes it ideal for business form, paper, and laminate slitting and rewinding applications. The DA900 incorporates ether a single or dual 'varibow' bow roller arrangement to control web separation on the rewind. The bow roller is mounted on the pneumatically counter-balanced lay-on roller system to provide a constant wrap angle. The knives are dovetail mounted and pneumatic in operation, designed for quick set-up and removal. The rewind air shaft is hydraulically held in the rewind arms and can be lowered to floor level upon completion. STANDARD FEATURES REWIND ROLL OFF-LOADING - rewind shaft is hydraulically clamped and positioned into rewinding position - safety interlocks prevent shaft from being released until machine is stopped - rewind spline driver pneumatically engages and withdraws from rewind shaft - rewound roll can be lowered to floor or off-loading trolley 'VARIBOW' BOW ROLLER - variable bow roller separates slit webs to prevent interweaving - full web width lay-on roller eliminates trapped air and ensures proper roll density UNWIND SYSTEMS - standard unwind stand for DA900 is the separate unwind stand model DA125 - optional shaftless unwind stand as shown above can be provided. Shaftless unwind options include position regulated dancer and splice table - optional equipment for the shaft separate stand (DA125) include a floor pickup, position-regulated dancer, and splice table. A four-axis servo controller feeds the web, applies the tab stoc, indexes the turrets, and transfers the strands onto the new cores. The carriage system loads the cores and removes the finished rolls from the rewind mandrels. The core feeding system prefeeds, orientates, and loades the cores to the infeed system.

Models Da880 & Da950 Slitter/Rewinders
Deacro's DA880 and DA950 lift-out mandrel duplex slitter/rewinders extend both the maximum rewind roll diameter and web width that are available in the cantilevered models. The lift-out mandrel style of centre winder is more practical when large diameters and wide web are required. These center winders are controlled by the same microprocessor control system used in the cantilevered models. The capability of storing and recalling machine set-ups by file name provides precise process control. The DA880 and DA950 use the proven system of alternating cores and drive spacers to provide a differential rewind and, when used in conjunction with four rewind mandrels, set-ups are simple and quick. A centre shaft support gives wider web width machines rewind mandrel support. The floating inner race of the bearing does not inhibit axial differential loading. STANDARD FEATURES SHAFT SUPPORT/LAY-ON ROLLERS - shaft support provides rewind mandrel support for large roll rewinding - dovetail mounting of support arm accommodated placement on the lay-on beam to adjust for rewind roll width - individual pneumatic lay-on rolls provide constant contact with the building roll to prevent trapped air between film layers, eliminating side shift and weaving DIFFERENTIAL REWIND - alternating core and spacers provide constant contact with the building roll to prevent trapped air between film layers, eliminating side shift and weaving DIFFERENTIAL REWIND - alternating core and spacers provide a differential rewind compensating for web caliper variation - adjustable differential cylinder positions provide three rewind tension rangers - 'Over-centre' safety clamps secure the rewind mandrel into the cradle block, and interlocks prevent the machine from running until clamps are locked into place. UNWIND SYSTEMS - standard unwind stand for DA880 and DA950 is the separate unwind stand model DA125 - optional shaftless unwind stand as shown above can be provided. Shaftless unwind options include position-regulated dancer and splice table - optional equipment for the shafted separate stand (DA125) include a floor pickup, position regulated dancer, and splice table.

Models Da520 & Da530 - Inspection Slitter Rewinder
Deacro's DA520 & DA530 offer the label converting industry a series of manually operated and fully automatic inspection, slitting and rewinding machines. Its unique ergonomic design concept allows the operator to inspect and perform all web editiing funcitions from a single position. The DA530 is equipped with a two axis servo control system which precisely positions the web for editing upon fault detection and provides a smooth web advance/turret index function. The touch screen provides the operator with a single location for all machine control and web fualt desplay. Machine operating parameters can be saved and recalled through the use of the database. The DA520 is the simplex Version of this series and can be equipped with a 'web advancing' or 'auto-threadinging' option for core or coreless rewinding. OPTIONAL CORE FEEDER - vibrating bowl orientates and discharges cores in an 'end to end' attitudde. - prefeeder hopper maintains constant level in vibrating bowl. - linear vibratory drive feeds cores to core magazine. - automated magazine discharges cores tocore loader shuttle. - preprogrammed no. of cores are loaded during winding cycle. VISUAL INSPECTION & LABEL DETECTION - stroboscope with selectable flash intensity is synchronized to web speed by matrix or programmed repeat length. - matrix present, label missing quality control system - long infeed web span allows deceleration of web upon web fault - combination web guide/splice table provides an adjustable splicing station for web fault removal. UNWIND FEATURES - Unwind splice station for new master roll splicing. - Flag and splice detector stops splice at central splice table. - Electrically actuated roll lifeter enables handling of heavy rolls.

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